Page 54 - Tata_Chemicals_yearly-reports-2020-2021
P. 54

Integrated Report   Statutory Reports   Financial Statements
                                                                                      Integrated Annual Report 2020-21              Basic Chemistry Products  60-146        147-300



           operational and strategic Developments                                                                                  Way forward
                                                                                                                                   TCL, India                        TCnA, UsA                        TCe, UK
           TCL, India                       TCnA, UsA                        TCML, Kenya                                              Focus on execution of capex
             Resilience in demand for products in     Continuity in operations despite     De-bottlenecking the plant to realise     programmes under Project Pragati    Focus on improving customer connect     Building upon our industry leading
                                                                                                                                                                       in developing, high-growth export
                                                                                                                                                                                                        carbon footprint by building UK’s
            essential, health and hygiene segments   Covid-19 and the global demand   SAM and CRS capacities                          Maximising production volumes of   markets, where we intend to grow   first major CCU (nearing completion),
            resulted in demand consistency for Salt,   destruction              Product transhipment and loading                     all products                      business after exit from ANSAC   new power plant (completed) for Salt
            Sodium Bicarbonate and Soda Ash
                                               Leveraged lower demand to implement   facility construction of containerisation        Enhancing market leadership and value-    Implement new projects to reduce   operation and an energy from waste
             Resurgence in cement demand towards   critical maintenance jobs, leading to   at Magadi                                 addition in Sodium Bicarbonate    environmental load of site       plant (expected completion 2023/24) at
            the end of FY 2020-21             higher reliability and output of GR2                                                                                                                      Lostock site
                                                                                Solar power project to reduce energy                                                    Conceptual agreement on resolution
             Enhancement in caustic soda       Ensured highest customer satisfaction   cost and greening optimisation                 Focus on safety, process safety and risk   of long-standing Department     Enhance manufacturing capabilities
                                                                                                                                     management and sustainable operations
            production led by commissioning of   scores                                                                                                                of Environmental Quality (DEQ)   with new investments, technologies
            higher efficiency UDHE - caustic cell                                                                                     Optimising outbound logistics and                                 and continuous improvement
                                               Refinanced US$ 375 million of long-term                                               modes to enhance customer service and   regulatory issue
             Efficiency in product evacuation through   debt                                                                         reduce freight cost                Modernising payroll and time-keeping     Utilise electrical generation capacity
            container rakes and rail movement     Lower production and sales volumes                                                                                   systems and processes to a centralised   to decarbonise UK National Grid and
            for meeting market demand amidst   due to lower demand                                                                    Optimising realisation through product   ADP HRIS system          support intermittency challenges
            constraint in availability of trucks                                                                                     and market mix rework                                               Aggressively develop strong export
                                               Levying of anti-dumping duty by
             Adoption of new work systems,    South Africa resulted in cancellation of                                                Intensifying R&D to develop new                                   capability in high grade and high-end
            additional health and well-being   shipments                                                                             products, new applications and process   TCML, Kenya               applications
            measures for employees and staggered                                                                                     improvements
            shifts to keep plant operations on  TCe, UK                                                                               Increasing the use of IIoT (Industrial     Increase market presence by targeting
             Covid-19 led to partial closure of   Nearing completion of building UK’s                                                Internet of Things), AI (Artificial   growing regions like East and Central
                                                                                                                                                                       Africa
            markets, restrictions in supply chain and   first Industrial Scale Carbon Capture and                                    Intelligence), data analytics and
            Soda Ash market contraction     Utilisation Plant. It will enable TCE to be the                                          technology to improve manufacturing     Focus on increasing capacities for SAM
             Increase in procurement of high-  first in the world:                                                                   practices and business processes  and CRS
            cost raw Salt, as flooding disrupted     To make a net zero carbon footprint
            Mithapur plant operations and damaged   Sodium Bicarbonate and Sodium
            harvested Salt                    Carbonate products

             Brine and bittern dilution due to     To capture, purify and use CO 2 emitted
            excessive rains, leading to higher   from power plant as a raw material for
            operational and input costs for Salt, Soda   manufacturing high purity Sodium
            Ash and Bromine                   Bicarbonate
             Lower import prices from Russia and Iran
            impacted Soda Ash realisation
             Restricted physical market access and
            customer connects for sales team
             Rescheduling of capex to conserve
            cash and align with force majeures of
            partners in early part of the year








           Refer to page 87 in Management, Discussion
           and Analysis for more information on our
           operational performance
                                                                                                                                   Mithapur Complex, Gujarat
           52                                                                                                                                                                                                                      53
   49   50   51   52   53   54   55   56   57   58   59